Thermal / Plasma-Enhanced Atomic Layer Deposition Equipment
Thermal/Plasma Enhanced Atomic Layer Deposition
Operating
Model: TFS200
Function: It is equipped with two operating modes, thermal ALD and PE-ALD. Thin film deposition can be realized by heating or plasma assistance to prepare a variety of ultra-thin dielectric films with high conformality and excellent step coverage, such as metal oxides. The film thickness can be precisely controlled at the atomic layer level (1 atom-layer per cycle). Depositable films include aluminum oxide Al2O3, aluminum nitride AlN, silicon dioxide SiO2, hafnium oxide HfO2, hafnium nitride Hf3N4, titanium dioxide TiO2, tantalum pentoxide Ta2O5 and tantalum nitride TaNx.
Engineer: Wu / +86-21- 34206126-6028 / lynn_wu@1
Location: Thin Film Zone IA, West Area
Equipment ID: WF1BALD01
  • Basic Equipment Information
  • Operating Principle
  • Typical Application Case
Main Application

It supports two operating modes: thermal ALD and PE-ALD. With heating or plasma assistance, a variety of ultra-thin dielectric films with high conformality and superior step coverage (such as metal oxides) can be deposited, and the film thickness can be precisely controlled at the atomic layer level (1 atom-layer/cycle).

Process/Testing Capability

Depositable thin films include: aluminum oxide Al2O3, aluminum nitride AlN, silicon dioxide SiO2, hafnium oxide HfO2, hafnium nitride Hf3N4, titanium dioxide TiO2, tantalum pentoxide Ta2O5, tantalum nitride TaNx, phosphorus oxide POx, and customized ferroelectric HfZrO thin films.

Technical Specifications

  1. Sample size: 8-inch and downward compatible
  2. Coating uniformity: The uniformity on 8-inch substrates is better than ±1% for thermal processes and ±2% for plasma-enhanced processes.
  3. Process temperature and temperature control accuracy: Room temperature ~ 350 °C; deposition temperature control accuracy: ±1 °C; reaction chamber temperature control accuracy: ±2 °C
Conventional atomic layer deposition (ALD) is a technique that forms monoatomic-layer films by alternately pulsed delivery of gaseous precursors into the reactor. The precursors undergo self‑limiting chemical adsorption on the substrate and react at a specific temperature. By continuously repeating such self‑limiting reactions, thin films with the required thickness can be obtained. This method delivers outstanding performance in film uniformity, conformality, step coverage and precise thickness control.Plasma‑enhanced atomic layer deposition (PE‑ALD) is an extended form of ALD technology. The introduction of plasma generates abundant active radicals and improves the reactivity of precursors. It broadens the selection range of precursor sources and application scenarios, shortens the reaction cycle, and lowers the deposition temperature requirement. Low‑temperature and even room‑temperature deposition can be realized, which is especially suitable for thin‑film deposition on temperature‑sensitive materials and flexible substrates.

In addition, plasma treatment effectively removes impurities inside the films, achieving lower resistivity and higher film density. Meanwhile, plasma can also be applied to reaction chamber cleaning and substrate surface activation.

ALD enables the in-situ growth of various materials such as high-k gate dielectrics, passivation layer dielectrics, protective layer dielectrics, and metal barrier dielectrics, achieving highly conformal coating. Meanwhile, customized ferroelectric HfZrO thin films can also be deposited.

Guidelines for PEALD Sample Submission

Samples shall be smaller than 8 inches and kept clean. Powder samples and contaminated samples (e.g., volatile organic compounds, photoresist, etc.) are not acceptable. Please communicate and confirm with engineers before making a reservation.

PEALD Charging Regulations

For depositing a single material, the charge shall be calculated in accordance with the standard hourly rate of the AEMD platform. The timing starts from sample loading into the equipment and ends when the process is completed and the samples are unloaded.

Deposition of different material systems (doping processes) involves increased process complexity:

a) For doping types equal to 2, mature standard processes are charged at the regular hourly rate. Material fees are calculated based on the dominant component. The timing rule is consistent with Clause 1.b) For doping types more than 2, the process difficulty and equipment risk increase significantly. Such reservations are not accepted in principle. If deposition is required for research purposes and complete process parameters are provided, regular fees specified in Item a shall be charged additionally with extra labor costs.

Deposition of different material systems (multilayer film processes) involves complex operations. Before depositing the next layer, the previous process recipe must be terminated, the manual valve of the corresponding precursor closed, and the pipeline purged. The process recipe for the new layer shall be imported and operated with its manual valve opened, and so on. Each material switching is regarded as an independent process, and a separate reservation is required in principle:

a) For a total of 2 deposition layers: the first layer is charged normally. If the thickness of the second layer is ≤ 5 nm, labor and equipment fees will be waived considering no sample transfer, with only material fees charged.

b) For a total of 2 deposition layers: if the thickness of the second layer is greater than 5 nm, an independent reservation and separate settlement are required, charged at the standard hourly rate.

c) For more than 2 deposition layers, each layer requires an individual reservation and separate settlement at the standard hourly rate.

Limited precursor source positions are available on the equipment. For non-platform conventional material systems with high reservation demands, risk assessment and official approval by platform management are mandatory. All source bottles, VCR gaskets and precursor materials shall be purchased by the user.

For long-term mature standard processes, refunds are applicable only if valid failure evidence is provided and mutually recognized by both parties. Non-standard processes are classified as research and development activities, and the platform shall not be liable for process failures.

The minimum billing unit for process duration is 30 minutes. Any duration less than 30 minutes will be counted as 30 minutes for charging.

 

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FAQs
  • 01
    该设备是否可以沉积金属?

    这台原子层沉积设备主要沉积绝缘介质薄膜,如果有金属薄膜沉积的需求,请预约平台网站的等离子辅助原子层沉积系统(金属)(设备编号:EFM4ALD01),其专门沉积金属薄膜。

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